Unicore combines the high functionality of any “wound type” core with the cost and production benefits associated with “stacked” laminations. AEM Cores features a wide range of custom size single and 3 phase Unicores in a number of core types. Advanced machinery, software and production strategies consistently produce repeatable quality cores resulting in highly accurate and efficient cores so therefore lower losses and material savings.
Each Unicore lamination is fully formed from the AEM Core. The laminations are then stacked to make the core. The core could be used to create a transformer immediately, subjected to required losses, without any further processing. For the lowest possible, especially smaller cores, core loss, the Unicore should be annealed.
We are one of the leading manufacturers and suppliers of Unicore for various kinds of power distribution transformers in India. Unicore offered by us is a wounded type transformer core which can be manufactured using high grade raw materials like silicon steel of numerous grades with grain orientation. This transformer core is produced by stacking the Unicore lamination with the aid of efficient machines.
The Unicores available from us are highly advantageous since it is highly flexible and fails to require preset tooling. The core can be utilized for construction a transformer immediately, without the further processing. This Unicore needs to be annealed to achieve less core loss in comparison with cut cores and laminations. These cores can be simply assembled plus it highly boosts the efficiency of the transformers. The load of those Unicores may range up to 1500kg. The length, thickness along with other dimensions are made accurate and can also be custom specified.
We provide you with these Unicore in various shapes and sizes based on the requirements of our clients. This transformer core requires less maintenance and it is highly affordable. These cores can be commonly used in different general purpose transformers and distribution transformers with the capacity which range from 1000VA to 10000KVA. Customers can avail these Unicore Transformer in customized specifications as well as in market leading prices.
High Efficiency – suprisingly low core loss and magnetizing current. Flexibility of core sizes and kinds – transformer designers and productions managers have options to reduce their costs and improve their customer’s satisfaction. Simple and highly flexible core production – no mandrels or jigs needed, sizes are quickly and merely designed to the consumer-friendly machine. The manufacturing process requires reduced space, consumables, inventories, labor and maintenance.
Every person Unicore lamination is fully formed or “folded” by the Unicore machine. The operator stacks these laminations to create the core. The core are often used to develop a transformer immediately, without any further processing. For applications requiring the cheapest core loss, including distribution transformers, the Unicore needs to be annealed. An annealed Unicore could have losses 15-30 % lower (depending on core size) than an un-annealed Unicore.
Various cores types and faces for reduced loss and magnetizing current. Core losses are below bonded and cut C & E cores, E&I and strip laminations. Core losses are similar to Distributed Gap cores and Mitered laminations. Various core types and faces for reduced assembly time. Please watch the DUO-Core assembly video of methods UCM425 Unicore Machine can xaolmt used to reduce assembly time.
Various core types and faces for reduced cost. Lower grades of GOSS or unannealed cores could be supplied to lessen core cost. All common grades of GOSS could be processed from thickness .2 to .35 mm. Unicore sizes vary from .5 to over 1000 kg. Strip width could be from 20 to 300 mm. Window Length, Width and Build-Up are unlimited through the machine.
Short lead times and reduced inventories are possible because of rapid production methods. The flexibility and flexibility offered by the pc controlled Unicore machine allows cores to be tailor-created to suit specific applications. This brings about optimization and fine-tuning for individual applications causing increased efficiency and reduced costs.